Our Process
De-Husking Process1
The initial process involves the separation of edible fruit from the coconut husk. The husk becomes the base for the products. This process is called de-husking and takes many hits to separate both these parts.
Making Raw Coir2
After separating the husk, it is soaked in water to promote bacterial growth, which eats the coconut husk and leaves the raw coir behind.
Taking off Coir Fibers3
The raw coir is a blend of coir fibers and the coir pith. Coir Pith is coconut dust that you donât use in coir mats but is used as mulch for fertilizers.
Loosening up Fibers4
The coir is kept in the machine to spin it in a powerful rotating drum. The steel bars inside beats the coir till it loosens up the fibers completely.
Separation of Fibers5
The loose coir fibers are moved to a slow-rotating drum. It separates the fibers based on their length. The fibers with moderate length go for coir mats, and the smallest fibers can be used to make mattresses or similar products. While the strongest fibers can make ropes.
Manufacturing the Coir Products6
The fibers spun on yarn further get woven to obtain geotextiles as required. The mid-length fibers are ideal to produce doormats, which are collected to move for the design process. These fibers are assembled in various patterns, sizes, and shapes.